Discover the essential considerations for evaluating the ROI of sandwich assembly automation equipment.
Whether you’re considering adding a sandwich depositor, cutter, or a fully automated robotic line, sandwich assembly equipment can revolutionize a sandwich-making operation. Using equipment to automate processes can increase throughput and accuracy and reduce reliance on manual labor.
Read on to get well-equipped to answer critical profitability and readiness questions and know what type of equipment and supplier to look for.
ANALYZING CURRENT LABOR COSTS
One of the primary considerations of sandwich assembly equipment is its impact on your labor expenses. Manual sandwich assembly is highly labor-intensive, requiring multiple workers to perform repetitive tasks like layering ingredients and packaging. Automating these processes with the right equipment can significantly reduce your reliance on manual labor, freeing your team to focus on higher-value activities.
When evaluating potential equipment, carefully analyze your labor costs and calculate the savings you could realize by streamlining your sandwich assembly workflow. You’ll want to consider hourly wages plus employee benefits, training, and workers’ compensation costs.
The more you can reduce labor expenses, the faster you’ll see a return on your equipment investment.
EVALUATE THROUGHPUT AND EFFICIENCY
Sandwich assembly equipment can boost your overall operational efficiency and throughput. Cantilevered slicers that apply meats and cheeses, condiment and particulate depositors, and sandwich cutter machines can increase and standardize production capacity, allowing you to meet peak demand and quickly fulfill orders.
- How many sandwiches can you currently produce in an hour?
- How will adding this equipment allow you to increase production?
The beauty of automation lies in its ability to scale. Even modest gains in efficiency can translate to measurable increases in sales and profitability.
SANITATION & FOOD SAFETY
Manual sandwich assembly requires many operators to stand close to each other on the line. This manual handling increases the risks of contamination and food safety issues. And as we saw during the COVID-19 pandemic, it also poses a risk to employee health and safety.
Automated sandwich assembly equipment greatly reduces or eliminates handling and the need for many operators. Equipment designed for simple and thorough sanitation and validation allows manufacturers to clean equipment and return to production quickly and confidently.
HIGHER QUALITY - LESS WASTE
Consistent, high-quality sandwiches are essential for customer satisfaction and brand reputation. Sandwich assembly equipment can help you achieve a more uniform product, reducing waste and rework from inconsistent manual preparation.
Advanced slicers, for example, can portion and apply meat, cheese, and other ingredients with precision, ensuring each sandwich has the right ingredients perfectly placed.
When projecting the ROI of new sandwich assembly equipment, consider the potential savings from reduced waste, rework, and customer returns. Even a slight percentage improvement in product quality and consistency can have a meaningful impact.
ADDITIONAL CONSIDERATIONS BEYOND COST
Often, the cheapest piece of equipment is not the best investment over a lifetime of use. Consider these factors:
- Ease of Operation: How easy is the equipment to operate and train staff?
- Functionality: Does the equipment perform your applications? How does it integrate with existing equipment? Consider factors like space requirements and compatibility with your production line and footprint.
- Customization and Flexibility: Equipment should be flexible enough to accommodate your growing facility’s demands. Look for equipment that can accommodate quick changeouts as your production needs change.
- Maintenance & Sanitation: Evaluate the frequency and ease of maintenance and sanitation. Does the equipment design consider these factors and the respective downtime to complete them?
- Durability: Ensure that the equipment can withstand the type of use you’re projecting. Less expensive equipment may break down frequently or need replacing in a few years.
CHOOSING THE RIGHT EQUIPMENT MANUFACTURER
A reliable manufacturer with robust aftermarket support can significantly improve your TCO. Consider:
- Expertise: Choose a manufacturer with in-depth knowledge of your specific needs and the equipment’s capabilities. Can you test the equipment with your specific ingredients and operating conditions and get their feedback?
- Parts Availability: Ensure the manufacturer keeps a well-stocked inventory and can deliver parts promptly to minimize downtime.
- Training & Installation: Evaluate the training and installation support offered. Are there options for virtual and in-person sessions? What training materials are made available?
- Service & Support: Does the company offer comprehensive support throughout the equipment’s lifespan? Can you upgrade or modify equipment, or will it require a complete replacement?
DECIDING FOR YOUR FUTURE PROFITABILITY
Now, you can measure the return on investment (ROI) and total cost of ownership (TCO) and know what equipment and supplier performance considerations to consider to determine the right upgrade path.
If you’ve decided sandwich assembly equipment is the right fit for your business, contact the experts at Grote Company today.
See our Sandwich Assembly Equipment Line